Ceramic Module

 

Ceramic fiber module is a series of module products processed by specialized mechanical equipment using aluminum silicate ceramic fiber blanket according to the structure and size of the fiber components. It is widely used in various thermal processing furnace linings.

 

Lucheng® Ceramic Fiber Modules have an excellent insulation effect. Once installed as a refractory lining for kilns, ceramic fiber modules can be put into use immediately without the need for drying or maintenance. Multi form anchors are kept away from the hot surface, allowing for the installation of modules to be arranged in a parallel or mosaic floor arrangement.

Lucheng® Ceramic fiber module furnace lining is a full fiber furnace lining structure in which refractory fiber blankets are folded into a wind qin shape according to a certain width, then pre compressed to a certain amount, and tied together in a compressed state. Anchors are also pre embedded and fixed by bolts welded to the furnace wall panel. Its specific characteristics are as follows:

1. The refractory fiber module furnace lining has all achieved cold surface fixation, and the anchoring parts are far away from the working heat, which can save anchoring material to a certain extent and reduce engineering costs

2. Easy construction and short cycle: The refractory fiber module furnace lining has elasticity and predictable compression, so there is no need to leave expansion joints during construction. Construction personnel can take up their posts after basic training, and the impact of construction technology factors on the insulation effect of the furnace lining is small.

3. After construction, there is no need for baking and curing: using fire-resistant fiber folding module furnace lining, if not limited by other metal components, can quickly rise to the process temperature after construction, effectively improving the effective utilization rate of industrial furnaces and reducing non production fuel consumption

4. Thermal shock resistance: The refractory fiber module lining has particularly excellent resistance to severe temperature fluctuations. Under the premise that the heated element can withstand it, the fiber lining can be heated or cooled at any speed.

5. Anti mechanical vibration: Fiber blankets have flexibility and elasticity, and after being processed and made into folding modules, they have better overall integrity, greater strength, and are not easily damaged. The installed integrated furnace is not easily damaged when subjected to impact or vibration during transportation.

1. The anchoring nails used for the module are located on the cold side of the lining (about 50 mm away from the steel plate), far from the hot side, which reduces the formation of thermal bridges between the furnace gas and the furnace wall panel, lowers the grade of the anchoring material, and thus reduces the cost of the project.

2. Fiber structure has good overall integrity, low fiber thermal conductivity, good overall insulation effect, low fiber bulk density, less load on the entire steel structure, and the module does not contain binders. During use, it will not react with smoke to generate harmful gases, which can effectively protect the steel plate.

3. The module itself does not contain moisture, and after construction, it can be put into production without the need for an oven, reducing the production cycle.

4. Easy construction and short cycle: The refractory fiber module furnace lining has elasticity and predictable compression, so there is no need to leave expansion joints during construction. Construction personnel can take up their posts after basic training, and the impact of construction technology factors on the insulation effect of the furnace lining is small.

• Low thermal conductivity performance brings high energy-saving effect and has the ability to resist thermal shock
• Lightweight, with less heat storage as insulation material
• Elastic fiber blanket can resist mechanical external forces
• The fiber blanket will be squeezed tightly in the compression direction after contact bundling, and its expansion force can compensate for the deformation of the furnace shell, so that there is no gap between the modules.
• The module anchor is located on the back of the module, away from the hot surface.
• Multiple arrangement methods for module installation, easy and fast

Refractory lining of various industrial furnace and heating equipment in metallurgy, machine process, construction and material, petrochemical and ferrous metal industries.

Installation steps of furnace lining: rust removal, drawing lines, welding bolts, applying high-temperature anti-corrosion layer, installing flat blankets, installing modules, installing compensating strips, lining correction, surface spraying of furnace lining, and grinding and pressing treatment.

Rust removal of furnace plate - welding module bolts onto furnace wall panel - removing module - screwing module guide rod onto the small head of screw - threading module through the guide rod along the central hole and leaning it against the furnace plate - using a special wrench to tighten the nut onto the screw - unscrewing the guide rod - installing other modules in sequence - extracting the plastic tube at the center of the module - removing the module binding tape - compressing and installing the compensation blanket - installing the next row of folding modules.

The welding position of anchor nails should be accurate, and errors should be strictly controlled;

First, install the backing layer, and then proceed with the construction of the fiber module;

Install the furnace top module first and then install the furnace wall;

The installation of furnace wall modules should start from the bottom and be installed upwards;

The arrangement of modules often adopts the same direction "soldier column" arrangement. After installing a row of modules, the compensation blanket should be compressed and laid according to the requirements;

The connection between the top and the wall, as well as between walls, should be compressed and lined with compensation blankets;

Surface finishing after installation:

After the installation of the folding module is completed, it should be carefully inspected, and any gaps larger than 5mm should be filled with compensation blankets;

After filling the fiber blanket, use square wooden boards to flatten the surface of the folding module.

The company was founded in 2016 and is a technology-based large-scale enterprise that integrates new material technology research and development, production and sales, and engineering services. The product is widely used in industrial furnace lining, building fire insulation, high-temperature insulation and other fields.

The company mainly produces and sells refractory fiber products including ceramic fiber cotton, ceramic fiber blanket, ceramic fiber board, ceramic fiber paper, ceramic fiber module, ceramic fiber shaped parts, ceramic fiber textiles, nano board, calcium silicate board, polycrystalline mullite board, lightweight insulation brick, rock wool and other refractory, insulation, and thermal insulation series products.

Lucheng Group has established research and development centers, material testing centers, and overseas sales subsidiaries. After years of development, we have achieved significant results in the industry and have a stable customer base and good market reputation.

Your Premier Manufacturer of Refractory and Insulation Fiber Materials

Quality control：

Raw material：strictly control raw material high purity alumina silica fiber from bulk fiber and blanket, and organic and inorganic binder, which is supplied with stable quality and test report for every lot.

Process control at Removing slag content, vacuum forming process, drying, polishing and packing.

Finished products inspection at density, hardness, flatness, dimension, test report for every lot.

24 Hour Service, professional sales and technical engineers online for instant reply your message.

Professional team of production and sales

One-stop Solution of refractory fiber products, including fiber bulk, chopped bulk, removing-slag bulk, blanket, module, board, felt, paper, textile, vacuum forming and machined shapes, material includes alumina silica fiber, bio-soluble fiber, polycrystaline fiber.

Global Shipping by ship, train, express or auto.

Competitive price

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