Ceramic Boards

 

Ceramic board is made through automatic vacuum forming and drying in continuous production line, it Is used for thermal insulation, as high temperature gasket, kiln thermal lining, furnace refractory support and sealing parts.

Lucheng® Ceramic boards is made of high purity alumina silica fiber with organic or inorganic binder , strict quality control from ceramic fiber material, with precise size, good flatness,high strength, widely used as a backing for industrial kilns, it provides strong support for energy conservation, consumption reduction, high quality and high yield of kilns.

▲Dimension can be customized on request.

• Low thermal conductivity, low thermal capacity
• High compressive strength
• Non brittle material with good toughness
• Accurate size and good flatness
• Homogeneous structure, easy to process and install
• Continuous production, uniform fiber distribution, stable performance
• Excellent thermal stability and thermal shock resistance

The installation of aluminum silicate ceramic fiber board is a relatively simple but requires meticulous operation. Its excellent fire resistance and thermal insulation properties make it popular in various application scenarios. The following are detailed steps and precautions for installing ceramic insulation board.

1. Cleaninng: before installation, it is necessary to ensure that the construction environment is clean, dry, and free of impurities such as dust and oil stains. This is because aluminum silicate ceramic fiber board requires high cleanliness, and any impurities may affect its bonding effect and service life.

2. Adhesive: choosing the appropriate adhesive is crucial. Usually, specialized adhesives or bonding agents are selected based on the construction site and specific requirements. When preparing the adhesive, it is necessary to strictly follow the ratio in the instructions to avoid being too thin or too thick, ensuring the uniformity and viscosity of the adhesive.

3. Adhesive application: use a plastering tool to evenly apply the adhesive to the surface and construction area of the aluminum silicate ceramic fiber board. This step should ensure even application, no omissions, and moderate thickness. Thick adhesive may cause displacement of the board, while thin adhesive may affect the bonding strength.

4. Place the ceramic insulation board on the construction site and use appropriate force to tightly bond it to the surface of the construction site. When placing the board, pay attention to alignment and flatness to avoid misalignment or warping.

5. Perform necessary decoration or treatment on the bonded ceramic insulation board. This may include plastering, coating, etc. to enhance its aesthetics and practicality. At the same time, to ensure the long-term stability of ceramic fiber board, regular inspection and maintenance are also necessary to ensure that it is in good working condition.

It should be noted that during the installation process, the safety of the operators should be ensured. Avoid open flames and high-temperature objects from approaching the construction area to prevent fire or burn accidents. At the same time, construction personnel should wear appropriate protective equipment, such as gloves, masks, etc., to reduce potential harm to their bodies.

• Thermal lining insulation for kilns in the cement and building materials industry
• Thermal lining insulation for various kilns in the ceramic industry
• Thermal lining, wall lining, and lining insulation for petrochemical and metallurgical kilns
• Wall lining and backing insulation of glass kilns
• Thermal lining insulation and heat preservation for heat treatment kilns
• Aluminum plant electrolytic reduction tank refractory brick backing
• Wall lining and backing materials for high-temperature reactions and heating equipment

• Enhance mechanical properties with one of our post treatments using ultra-high purity ammonia stabilized colloidal silica
• No organic binders
• Complex shape capability
• Low thermal conductivity and minimal heat storage
• High resistance to thermal shock and spalling
• Light weight

• Bullnose tiles
• Burner blocks
• Combustion chamber construction
• Diffusion furnaces
• Flue and exhaust stack liners
• Furnace components
• General molten metal contact
• Peep door frames and plugs
• Heat shields
• High temperature gaskets and seals
• Hot tops for super alloy casting
• Molten aluminum contact
• Semiconductor processing equipment
• Shapes for laboratory furnaces
• Shapes in ammonia reformers

The company was founded in 2016 and is a technology-based large-scale enterprise that integrates new material technology research and development, production and sales, and engineering services. The product is widely used in industrial furnace lining, building fire insulation, high-temperature insulation and other fields.

The company mainly produces and sells refractory fiber products including ceramic fiber cotton, ceramic fiber blanket, ceramic fiber board, ceramic fiber paper, ceramic fiber module, ceramic fiber shaped parts, ceramic fiber textiles, nano board, calcium silicate board, polycrystalline mullite board, lightweight insulation brick, rock wool and other refractory, insulation, and thermal insulation series products.

Lucheng Group has established research and development centers, material testing centers, and overseas sales subsidiaries. After years of development, we have achieved significant results in the industry and have a stable customer base and good market reputation.

Your Premier Manufacturer of Refractory and Insulation Fiber Materials

Quality control：

Raw material：strictly control raw material high purity alumina silica fiber from bulk fiber and blanket, and organic and inorganic binder, which is supplied with stable quality and test report for every lot.

Process control at Removing slag content, vacuum forming process, drying, polishing and packing.

Finished products inspection at density, hardness, flatness, dimension, test report for every lot.

24 Hour Service, professional sales and technical engineers online for instant reply your message.

Professional team of production and sales

One-stop Solution of refractory fiber products, including fiber bulk, chopped bulk, removing-slag bulk, blanket, module, board, felt, paper, textile, vacuum forming and machined shapes, material includes alumina silica fiber, bio-soluble fiber, polycrystaline fiber.

Global Shipping by ship, train, express or auto.

Competitive price

Production: Vacuum Forming production process

Inspection of hardness and density:

Package:

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